Three completed guitars

It was a busy month full of long workdays and little sleep, but somehow I managed to get all three of the guitars done for delivery and for show at the Hamilton Guitar Festival.

The plan is to build about 4 guitars a year, and somehow I have already built 4 this year. For the rest of the year, I will be taking some time to finish old projects and improve some basic woodworking skills. Of course, if any commissions come along, I would be happy to work on those as well (shameless plug)!

The first guitar to be delivered this past weekend was the asymmetrical steel-string guitar. I was incredibly happy with how this one turned out. The wood choices (chosen by the customer) work really well together, and the inlays look quite sharp. The tone and volume of the guitar are pleasing – I was very reluctant to hand this one over to my cousin! True to form, I forgot to take pictures of the guitar, so I had to ask Andrew to take some after I dropped off the guitar.

I used just about every species of wood that I had in my scrap box to make the headstock inlay on this guitar: maple (birdseye and flamed), cherry, purpleheart, holly, butternut, lacewood, mahogany, walnut, zebra wood, and rosewood.

I was particularly happy with how the asymmetry of the bridge complimented the asymmetry of the headstock.

I finished the guitar with General Finish’s Enduro-Var which brought out the grain of the wood beautifully. I have to work on my brushing technique, but overall, this is my favourite finish yet.

After delivering the steel-string, Craig and I moved on to the Hamilton Guitar Festival, where I spent a lovely Saturday chatting with luthiers and performers. I had the two Torres guitar copies there, and several players gave them a test drive.

I used the same Enduro-Var finish on these guitars. The original Torres guitars would have most likely been finished with an oil varnish, something that is not readily available today because of the environmental concerns that are associated with such finishes. The Enduro-Var is a water based varnish that has been formulated to mimic the look of oil varnish, so I thought it would be perfect for these historically informed builds.

The Quilted Maple:

And the Flamed Maple:

The rosette turned out best on the commissioned guitar, although personally, I think that the quilted maple guitar sounded just slightly better from the outset. It is hard to say for sure though as I did install different sets of strings on the two guitars (Augustine Classic High tension on the quilted maple, and Aquila Nylgut strings on the flamed guitar).

I am very happy with the spruce from Rudolf Fuchs at Beautiful wood with fantastic tone and great service. I will definitely be ordering more for future projects.

I used cutoffs from the steel-string guitar to make the headstock for the quilted maple guitar, and cutoffs from a rosewood and spruce classical guitar for the headstock of the flamed guitar. The headstock design is taken from the original Torres design, however, I used a slotted headstock for modern tuning machines instead of the original peg head design.

I still have the quilted maple guitar, and although I will likely sell it at some point, for now I will use it for 19th century guitar repertoire. I will be getting back to a regular practise routine in the next couple of weeks, and hopefully I will have a new YouTube video up (featuring the quilted Torres guitar) before the month is out.

I have a lot more planned for this summer, including slightly more regular blog posts, so stay tuned, and thanks for reading!

Guitar building update (June 2017)

As I have been neglecting this blog over the last month, I have been at a loss of where to start back with posts. I don’t have any exciting discoveries to share in my building process at the moment, and I have already written about all of the mundane processes of side bending, fretboard slotting, and endless sanding, so I thought that I would just get back into it with an update style post. The other reason for this is that I have not been keeping up with my camera, so I really don’t have any process pictures to show! I think that I need to start keeping the camera in the shop!

I have decided to focus on three of the guitars that I am working on. I ordered a soundboard for the 4th guitar, and I am not entirely happy with the wood grade, plus the humidity has sky-rocketed, so I will not be doing much brace gluing for the next little while.

The three guitars that I am focusing on are the steel-string and the two Torres copies, and they are all nearing completion! I just have a lot of sanding to do, finishing, bridge building, and set up left. I am pretty happy with how everything has turned out so far.

The steel-string guitar is still in two pieces, but it will be like this until the guitar is finished. This guitar has a bolt-on neck, so I will wait to attach the two pieces together until after the varnish is dry. This will make my life much easier when it comes to applying the finish – fewer nooks and crannies means less trouble while polishing and fewer weird brush marks.

I am particularly happy with how the binding on this guitar is turning out. I just used cutoffs from the guitar sides and added white purfling lines to separate the bindings from the sides and top/back. A little more clean up left, but overall, it is looking pretty sharp (if I do say so myself).

I am also quite happy with how the butt-joint inlay worked out:

The commissioned Torres guitar is looking quite well also. This guitar just needs a bit of sanding and clean up, and then I will be ready to apply some varnish later this week.

With the back and sides being of maple, the finishing process should be fairly easy as I will only have to pore-fill the headstock and neck.

The third guitar is the almost identical twin of the guitar above, just with quilted maple back and sides, and with walnut headstock and bindings. This guitar will be for sale at some point, depending how attached I become.

I will be sanding all of these guitars this week and then moving them up to my spare bedroom to be finished. I am trying a new varnish this time, so I will definitely be reporting on how that goes! Lots of good reviews from friends, so I think it should be a positive experience!

If all goes well, I’ll be delivering these guitars at the beginning of July, and I will be showing the second Torres guitar at the Hamilton festival on Saturday, July 8th. Come out to the festival if you would like to try it out!

Reflections on our tour of Nova Scotia 2017

I can’t believe that it has already been a week since our last concert in Nova Scotia. I also can’t believe that it has been a month and a half since I last wrote something on this blog! I have been busy with practising, concerts, and lots of building, so I have plenty to share in the next couple of weeks.

Last week, Craig and I were in Nova Scotia playing concerts and visiting friends. We had an amazing time travelling around the central part of Nova Scotia and managed to see everyone we knew in the province. We played 6 concerts in 8 days to audiences of varying sizes and interests. We started our tour with a relaxing house concert in Tatamagouche, followed by 3 concerts in church venues (Wolfville, Halifax, and Mahone Bay), followed by a concert in the 2nd level of an art gallery (Annapolis Royal), and finished with a concert at Brookfield United Church where we shared the stage with jazz guitarist Amy Brandon.

Along the way I managed to convince Craig that it was a good idea to fit in as much sight-seeing as possible, so we walked around Halifax, exhausted ourselves with a trip to Blue Rocks and Lunenburg, visited various farmers markets, and stayed up late into the night chatting with friends at an Alpaca farm.

Being tourists in Blue Rocks Nova Scotia – the picture does not do the beauty of this place justice

Today, as I find my way back to blogging, I thought that I would share a few of my reflections on this mini-tour experience.

Performance Enjoyment

Despite (or perhaps because of) the sight-seeing and travel-induced lack of sleep, I had my most consistently enjoyable performing experiences on this trip. Half-way through the tour, I suddenly realized that I was barely experiencing any nervousness. For the first time I was consistently able to relax and enjoy performing. I was not playing flawlessly (far from it!), so this was not from a particular confidence in my abilities. I was also not as prepared as I would have liked. But somehow, I managed to convince myself that it was all okay and that I should just enjoy sharing my music with the audiences. I am only about halfway through Barry Green’s The Inner Game of Music, a book on playing better by eliminating nervousness, self-doubt, and fear of failure, but I wonder if some of the concepts from this book and other readings are starting to sink in. It could also be that I am finally starting to feel free from my conservatory and university exam performances and competitions, and am starting to enjoy sharing music without worrying about my grades.

This enjoyment of performance makes me want to practise more again, however, I am now stuck in the basement for a month to get these guitar projects finished. July will be a month of schedule revisiting and trying, once again, to find some balance.

Warming up for our concert in Wolfville at the Manning Memorial Chapel

Age and expectations

The second thing that hit me partway through the tour (driving away from concert #5), was the unrealistic idea of performance quality that I have expected of myself to this point. Up until just before this tour, I have been comparing myself to much more experienced guitarists. Of course, it is always important to strive for excellence in performance, however, I think that we musicians often set our expectations rather high. We compare ourselves to everyone around us regardless of age, experience, and circumstance. Somehow we expect ourselves to be as good as the prodigy that we saw last week or the world-renowned performer that we hear on our favourite CD. Music, like just about everything else in life, is a very personal journey, and it does not do us much good to make these debilitating comparisons.

This hit me after our concert in Annapolis Royal while talking to one of the audience members after the concert. She was remarking on our youth and how much she enjoyed the concert and imagining how incredible we will be in the coming years. “Coming years!”, I thought to myself…. But then it dawned on me. I am only 24 years old. In any other profession, I would likely be in an entry level, internship, or training position. In little more than an instant I finally understood that in choosing this career, I have to accept the slow and rewarding journey that is music. I have to set constructive goals rather than make destructive comparisons.

Preparation, Planning, and Scheduling

This time around, I think that Craig and I did a rather fine job of planning the logistics of the tour. We had a noon-hour concert in Ottawa about a week before we left for Nova Scotia which gave us a chance to try out some of our newer repertoire and iron out a few kinks. We also had a two day break right after our first concert of the tour which gave us another chance to smooth out the program.

Next time, we are going to have to try a few new things for advertising the concerts so that we can drag out a few more bodies. For the most part, we had nice sized audiences, however, we had rather small audiences (of 2 and 6) at our Wolfville and Halifax concerts. This was a shame because the acoustics in these two venues were incredible (especially Wolfville – Halifax may have actually been slightly too live).

Overall, Craig and I really enjoyed the experience, but we will not be rushing out to organize another tour on our own quite yet. Sorting out everything for a run of self-booked concerts is an incredible amount of work and requires one to be comfortable with a bit of gambling and guess-work. Regardless, we are hoping to be back in the Maritimes within the next 2 years for a few more concerts 🙂

At our final concert in Brookfield, Amy set up a camera, so we have a bit of footage from the tour! Here are the two movements that we played from Robert Kubica’s Midsummer Suite:


Two new rosette methods

And here we are at the end of April! How did this happen?!? I have been working away at the guitars in the shop, but I have neglected this blog for a couple weeks, so I have some catch up to do!

I am almost ready to put the steel string box together, however, I am stalling a bit as I think about the best way to attack it. I switched gears a couple days ago to brace the three classical backs (2 Torres backs each with centre grafts and two lateral struts, and the classical with a centre graft and three lateral struts). I will post a picture of those when they are all cleaned up. I need to get a go-bar system going for brace gluing because my 2 cam clamps and two long C-clamps just aren’t up to clamping this many braces efficiently!

I also received the spruce in the mail in the week before the Easter weekend. I have recently glued up two of my sets to be used on the two Torres copies. I will be buying a piece of cedar for the spalted maple classical guitar because I am quite tied to my idea of building a cedar guitar.

Today I wanted to talk about the rosettes that I have inlayed in the steel-string guitar and in the two Torres copies. Both styles are using methods that I have not really used before.

Steel-string sound hole binding

Because the sound hole on the steel-string is not round and the aesthetic is more modern, it was pretty obvious from the get-go that I would not be inlaying any kind of rosette, however, I also knew that I would not be leaving the edge of the hole raw. Not only would this look unfinished, but it would also be structurally and acoustically problematic. It is widely accepted amongst luthiers that the edge of the sound hole needs to be rather stiff for higher efficiency and projection. This is why the sound holes are often surrounded by a “doughnut” brace pad. The traditional rosette also increases the stiffness of the wood around the sound hole, so isn’t just a pretty design!

I wanted to bind the edge of the sound hole in a way that would be similar to the binding that will go around the body of the guitar, so I chose to use walnut with a thin stripe of white veneer.

I took inspiration for the inlay process from an interview that I watched with the builders at McPherson guitars.

I started by cutting out the sound hole by hand with a coping saw. I then sanded the edges of the hole to the final shape with some sandpaper wrapped around a thick dowel. I forgot to take a picture of this first step, so please use your imagination!

Then I cut a piece of walnut to fit the hole out of a leftover scrap from the back wood. I sanded it so that it would fit snuggly in the hole with a piece white veneer between the walnut and the redwood. Then I glued it together. (I actually did this process twice, because the first time I didn’t get the white veneer placed well enough, so it looked messy from the front.) Apologies for the poor photo – not sure what I was thinking!

Then I drilled a few holes in the walnut and cut out the sound hole once more with a coping saw.

I then sanded the edges smooth once again and called it done!

Torres copy striped rosette

The Torres copies called for a much more traditional rosette, although I did not want to over complicate things with a mosaic rosette, so I went for a more appropriate Torres style striped rosette. The colours are actually in the same order as the original SE-117.

Because I was dealing with 25 strips of veneer, I did not want to try to inlay them all directly into the soundboard. I have done this in the past with up to 6 stripes, and that was always terribly messy and hard to control, so there was no way that I was going to do this with an entirely striped design!

I looked around for something appropriately sized to build the rosette around, and came across a terrible roll of masking tape that I had purchased in desperation from Shoppers Drug Mart. The tape barely sticks to paper, so I didn’t feel like I was wasting valuable material by cutting off several layers of tape in order to get a perfectly sized rosette guide. Because the centre of a masking tape roll is not terribly stiff, I braced the circular shape with small nails around the inside of the roll. I put clear tape down around the outside of the pine block that I used as my base so that the finished rosette would be easy to remove.

I cut all of the required veneer strips from sheets of coloured veneer that I had purchased from Luthier’s Mercantile and Bow River Woods. Here are a couple hard-learned tips for slicing off strips of veneers: 1) use a very sharp knife. 2) clamp down your ruler/cutting guide very securely.

coloured wood veneers strips

Once everything was set to go, I started to glue the strips of veneer around the rosette form. I did the rosette in three chunks, which is exactly how the rosette was divided on the guitar plans that I am following. I let each section sit for at least 30 minutes before adding the next section of veneer. I used tacks and small nails to hold the stripes against the tape roll.

Here is the second layer:

And a close-up of the final layer:

After letting it dry for a bit, I took it off the form and cleaned up one side before inlaying it into the soundboard in the normal method.

A couple of tips for carving the channel for the rosette: 1) use sharp tools. 2) use sharp tools. (1 was for the circle cutter, and 2 was for the excavation chisels).

After gluing, clamping, and a bit of cleanup, I am pretty happy with the results!

And a close up for a better idea of the colours (and check out the beautiful grain and “silk” on this spruce):

I have a second almost identical rosette drying in the soundboard at the moment, but it is much to ugly to photograph until tomorrow when I clean it up!

I will be inlaying one more rosette in the next couple months. This will be another handmade traditional mosaic rosette for the spalted maple guitar.

Four guitar backs and a soundboard

I decided to do something a bit differently this spring in my workshop and get a few guitars started all at the same time. I will not be finishing all of these guitars at the same time, but this should make the process a bit more efficient. Also, it will allow the more recently purchased wood to sit an acclimatize to my shop after being cut out and thinned. Although I buy my wood pre-dried, it is always a good idea to let it sit for a couple of months before turning the wood into a guitar. I have had most of the backs since early last summer, so most of the wood is good to go, but I did have to buy some flamed maple for one of the Torres copies, and that only arrived this week.

Steel-string 014 Walnut Back

I am prioritizing the steel-string guitar at the moment, so that one is the furthest along. I have also had the wood for this guitar for the longest, so it should be as stable as it ever will be and is in prime condition to be turned into a guitar.

The back is a book-matched set of black walnut from Bow River Woods in British Columbia. I decided not to put a stripe down the centre of the back, which is rather unusual for me (I am rather partial to stripes – you will know that too well if you have been following this blog for a while!).

I braced this back with laminated asymmetrical ladder bracing. The asymmetry is mostly because of the cutaway. I was going to have to angle the upper-bout brace anyway so that it would not get in the way of the cutaway, so I decided to angle all of the braces into a symmetrical sideways fan. Because of the laminations, the braces are very strong and should hold this back in shape for many years. I used redwood for the back centre graft to match the top and give some support to the back centre seam.

While working on this back, I realized (once again) the incredible difference that sharp tools make. I am trying to keep my tools in better condition, but most days I am just too lazy. While working on the centre graft, I was using my 3/4 inch chisel and was realizing that it was not really slicing the wood but was rather causing it to crumple. Time for a sharpen, I thought, and sharpen I did. After a half hour on the water stone, the chisel was ready to go again and, not surprisingly, my work was suddenly a lot neater and a lot easier. Lesson learned (I hope).

Along the same lines, I have been trying to use my scraper more for tidying up wood surfaces and for some light thinning work. I have a Veritas scraper honing guide (an older version of item C on this Lee Valley listing), which holds a flat mill file at a right angle for re-edging the blade. I have been using this for the last couple of years and while it seemed to improved the edge on the blade, it was never perfect and did not last very long.

Last week I finally got around to looking up a bit about sharpening scrapers, and I came across this video about how to do it properly. I am now using the edge of my water stone to hone the final edge and have learned how to use my burnisher to get a really good burr on the blade. I don’t have to bend my scraper blade as much any more to cut into the wood, so my thumbs are thanking me!!

Steel-string 014 Redwood Soundboard

The soundboard for this steel-string guitar is a piece of redwood from Luthier’s Mercantile. This is the first time that I have used redwood, and so far, it seems pretty great! I’ll have to see how the final guitar sounds in order to give a proper opinion, but the colour is beautiful.

The sound hole was cut out with a coping saw and then sanded carefully into the final shape. I then fit a solid piece of walnut to the hole, glued that in place with a strip of white veneer around the edge, and then cut out the sound hole again. I think that it turned out pretty well!

I have just started on the bracing of this soundboard, so I will leave that for another post.

Torres copy backs 015 and 016

The flamed maple from Bow River woods arrived earlier this week, just in time to be jointed and thinned along with the rest of these backs. This is the piece that needs to sit before I am comfortable turning it into a guitar. I read something a while ago that said that it was a good idea to join the wood, cut it out, and thin it and then let it sit for a good while before doing anything else. This sounded like good advice to me, so I am going with that.

I joined this wood with a black stripe down the centre, similar to what you might find on an original Torres guitar. This is a small guitar and I do not want to overwhelm it with details, so I will be keeping the decorations simple. I am sorry that this picture is kind of dark – hopefully it gives you the idea anyway! All of the markings around the perimeter of the piece are outside of the final guitar shape, so the back should look beautiful and clean.

I also jointed and cut out a piece of quilted maple that has been sitting in my shop since last summer. I picked this up from Bow River Woods as well because it was a one-off beautiful piece in a parlour guitar size. Perfect for this Torres copy. I used a black-white-black-white-black stripe down the centre, which is slightly more ornate than the flamed maple back, but still maintains a simplicity.

Classical 017 Maple back

Finally, I pulled out one of the most beautiful pieces of wood that I have seen (in my opinion), and got it ready to become a classical guitar back. This piece is rather unusual, and I have no idea how it will sound. This is also from Bow River Woods, and has a bit of a flame to it and a good amount of spalting. Spalting is a type of rot, so the wood is slightly softer than the other maples that I have worked with (which is why I am slightly concerned for the sound), but because of the nature of this rot, it is stable enough to work with. Even though the wood may be soft and perhaps not ideal as tone wood, I am going to try to make this guitar sound as good as I possibly can, and it will be a good learning guitar for me. Also, it will look gorgeous, and as Torres showed with his Paper Maché guitar, the back is not quite as important as the soundboard.

Because the figure on the wood is so dramatic, I decided once again to omit the stripe down the back of the guitar. I considered putting a purpleheart stripe down the centre, but then decided that I should just let the maple speak for itself.

I think that I will pair this back with a cedar top, although I keep going back and forth on that one, so stay tuned.

And that is it for today! While I wait for my Spruce tops to arrive from Germany, I’ll be working on the sides for these guitars and will keep working on the steel-string bracing.

On a side note, if anyone is looking for a good arm workout (or just a good workout), you should take up guitar building. Or just come thin guitar backs for me. Also, I should probably see if Johnson&Johnson Band-Aids wants me to promote their product… I went through a good few this week because of my self-destructive scraping technique!