Workshop renovations part 2

I introduced this project in my last blog, and since that day, my workshop has changed to be almost unrecognizable. It is not quite complete РI have a few more weeks of organizing left, and there are a couple of larger projects left including a ceiling to figure out and a shelf to build.

I didn’t take too many pictures during the process, but here is one from the first day after framing out the first wall to enclose the utilities.

After a few days of work, this is what that corner has turned into:

We hung a door and drywall, and I put one coat of primer-paint  on the walls to brighten up the space. The white on the walls made a huge difference to how light the workspace feels. As you can see above, I put up a few shelves near the entrance of the workshop for wood storage. The shelves are about 9 inches deep and 28 inches long which fit the back, top, and side woods for guitars perfectly. I have a shelf for each of these guitar parts as well as a fourth shelf for necks, fingerboards, and other bits.

We also built a closet around my laundry machines, which gave me a lot more storage out of the way behind a couple of folding doors. This means that the entrance to the shop is a just under 4 foot wide hallway.

With the wood shelves to the left, I didn’t want to take up too much room with more stuff on the right side, so I just made a narrow book ledge and set of hooks for work clothes and other bits. With the narrow hallway, it was a bit tricky to get a photo, but here is an idea of the space:

I made the shelf quickly out of rough wood that I kept from my old bench.

On the other end of the closet near my bench, I started a wall of clamps, attaching a couple of simple wooden frames to hold my bar and C clamps, and hanging my larger clamps from a couple of nails. Most of the wood that I used was from the old bench, so they are a bit rough, but very sturdy and serviceable. I’ve left lots of room to expand my collection, and I do have more room at the bottom of the wall for more storage in case I need it.

I’ve hung my spring clamps above the left side of my bench from some dowels strung between 2×4 cut-offs. If I get too many more clamps, I will probably have to replace the dowels with metal rods to support the weight, but for now, these leftover dowel ends work very well.

While my dad and I worked on the walls, my brother built me a beautiful 6 foot long, 34 inch tall bench where my old bench used to be. Unlike the bench that came with my house, this one is attached securely to the wall and has a smooth top built of 3/4 inch G1S plywood. There is also a plywood shelf underneath (which desperately needs organizing).

Behind the bench, I hung 1/2 inch plywood to organize my most used tools. This was already partly up when I wrote my last blog, but I had a section at the end left to complete, and I decided to create a few narrow shelves for my planes there.

My bother also built me a second, smaller (4 foot long) bench along the new wall. This bench has a frame underneath it to store my off-season tires, and a piece of 1/4 inch pegboard behind to hang a few tools.

Finally, one of the last new additions to my shop is this new-to-me 1hp General dust collector. I haven’t attached the bag yet or put it to use, but I will definitely be using it in the next week as I start into the next guitar builds.

I couldn’t be happier with the direction that my workshop is taking! I am still amazed at how building walls and shrinking floor-space has given me more room. It doesn’t immediately seem logical, but by building walls, I have created more storage space which is clearing the clutter and making sense of the workshop. I have a few more bits and pieces to do over the next while (you probably noticed the chaotic areas in the edges of some of the photos), but the majority is complete, thanks to all of the time, tools, and expertise that my dad and brother so generously donated.

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Workshop renovations part 1

I have been talking about this for several months and now the time is finally here! Over the next couple of weeks, my workshop will be undergoing all sorts of transformations to hopefully result in something more efficient and less dusty. The plan is to a) build a couple of partition walls to separate the workshop from the furnace/utility room, b) enclose the laundry machines in a closet, and c) create new benches and shelves to maximize storage efficiency. Hopefully this will keep some of the dust that I create out of my “clean” clothes and out of the rest of the house. Once I have these walls in place I will also have more spots to hang shelves and tools, so everything should, in theory, become more organized.

My father and brother have generously donated a week of their time to the cause, so this week I’ll be learning how to properly build a wall, hang drywall, install doors, and possibly do a bit of wiring, rather than fumbling around myself as I so often do. Most of the time fumbling around seems to work pretty well for me, but other times, like today, I slip with a hammer and punch myself in the face.

Before they arrive I wanted to get the demolition part done and start on a few of the smaller things so that we don’t waste too much time on things that I can do myself. I’ll also be moving a lot of the stuff temporarily out of the workshop, but I haven’t yet decided where to put everything, and I don’t want to make Craig climb through my workshop mess for too long!

On the topic of workshop mess, I started this reno project about 2 weeks ago with a bit of a clear out. Over the 2.5 years that I have been here, I have managed to amass an awful lot of junk, scrap parts, and cardboard boxes, so I made a few trips out to the dumpster with armloads of unnecessary clutter. I am sure that there is more to go, so I’ll spend a bit of time this week getting rid of things that I don’t need or use.

Here’s what my shop looked like in the middle of that first clear out day:

Yes, I had my computer down in the shop and was listening to a video while tidying up – not a great habit, but it did make cleaning more fun. At some point I’ll install some kind of CD player or speaker in my workshop so that I can listen to music, but that isn’t top of my priorities at the moment.

What I’m working with

My workshop is in a 14′ x 17′ rectangular basement room with no windows and a few significant obstacles. First off, there are a couple of low ceiling/unusable areas due to stairways. Secondly, I have my furnace and water heater in the same room as well as the washing machine, dryer, and laundry tub. It is great to have the water source right there for clean up, but I do worry about dust getting into everything. For the past couple of years I have been using old sheets to cover up the machines, but that is not always practical, and I can’t do a whole lot about the furnace due to things like fire.

Because of these obstacles, as I said before, the plan is to build a couple of partition walls. Once this is done, I’ll end up with a lopsided T-shaped workspace with about 140 square feet of space. I’ll sacrifice some floor area, but I will gain an awful lot of wall space, which is almost as valuable in a workshop.

I am going to keep my main bench in the same location that it has been, but I will shorten it from an 8 foot bench to a 6 foot. I wasn’t using the full 8 feet anyway due to the washing machine location, and this will give me a little bit more floor space (likely for bike storage in the winter). I am also going to add a second, slightly smaller bench on the other side of my shop, which I think will be incredibly handy. Both of these benches will have smooth plywood tops, which will be a significant upgrade from the uneven slatted bench I have been using.

The drill press and bandsaw aren’t going anywhere, but I am going to add another piece of equipment in the next couple of weeks – a proper dust collector. This will go in the low ceiling corner where I used to have piles of wood.

Demolition

The first thing to go was the rough shelving unit on which I had been storing my wood. I moved the wood out of the workshop and gave the structure a couple of taps with a hammer, and the whole thing just about fell off of the wall! I think it was a good thing that I took it down – not sure how much longer it would have lasted!

I then used a bunch of scrap wood to create a scrap lumber bin to replace the old cardboard box. I created something out of all sorts of random offcuts, so it looks rather rough, but is quite serviceable. At some point I’ll add wheels – it is just about impossible to move around at the moment!

In the picture below you can see the corner where the shelf used to be and can catch a glimpse of my lumber cart beside the drill press:

After this was gone, the next thing to go was the bench, which was a physically demanding task due to the size and weight of the structure and how tightly it was tucked in between a post and the wall. I managed to get it apart for the most part, and also took down the shelf that was above the bench so that I would have a clean slate to work with. I don’t have a very good hammer or a pry-bar, so the bench top had to stay in almost one piece. I used a hand saw to cut it into 2 pieces so that I could lean it up against a wall to get it out of the way.

Getting rid of the bench meant that I had a lot of tools and junk to find temporary homes for…

It still looks almost like that – tomorrow’s task perhaps?

Construction part 1

I have not done much as I am waiting on a delivery from Home Depot, but I did manage to get a start on some basic tool storage. I decided to hang some plywood behind where my bench will be so that I have something solid to hang tools from. I started by strapping some scrap 2 foot long, 1 inch thick lumber to the studs in the wall, and then attached a piece of 2′ x 4′ plywood to the straps. This piece will be off-centre of my 6 foot long bench as I have a little shelving unit to fit on the left end. I used dowels and nails to create hooks for my favourite and most used tools on this board. I also hung another plywood board to the right side of the bench location where I can hang larger tools and things that I don’t need as frequently.

Finally I put a 4 inch piece of wood on top of the ledge above the plywood boards to create a narrow shelf for glue and finishes to have them easily accessible. I set up a temporary bench on a couple of saw horses so that I can do a bit of work this week.

And that is the current state of my shop. In about a week it will look completely different – I can’t wait!